Hot Mop Roof Materials Costs and Considerations

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Hot mop roof materials can be a cost-effective option for homeowners, with a typical cost range of $3 to $7 per square foot for materials. This is significantly lower than other roofing options.

Asphalt-based hot mop roofing is a popular choice due to its affordability and ease of installation. It's made from a mixture of asphalt, coal tar, and aggregate materials.

The lifespan of a hot mop roof can vary depending on the materials used and maintenance. On average, a well-maintained hot mop roof can last for 15 to 30 years.

Types of Hot Mop Roof Materials

Hot mop roof materials are a crucial aspect of flat roof construction, and understanding the different types can help you make an informed decision. Modified bitumen is the least expensive method for installing a flat roof, with costs ranging from $4 to $8 per square foot.

Modified bitumen has a shorter lifespan, lasting about 15 years, but it's a cost-effective option for those on a budget. Built-up roof is another type of hot mop material, with costs ranging from $4 to $10 per square foot.

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Built-up roof is a more traditional method, consisting of multiple layers of material, including asphalt, gravel, and a waterproofing membrane. PVC is a popular choice for hot mop roofs, with costs ranging from $4 to $7 per square foot.

PVC roofs are known for their durability and can last up to 30 to 40 years. Here are some common types of hot mop roof materials and their costs:

  • Modified bitumen: $4-$8 per square foot
  • Built-up roof: $4-$10 per square foot
  • PVC: $4-$7 per square foot
  • Rubber (EPDM): $4-$13 per square foot
  • TPO: $4-$14 per square foot
  • Metal: $4-$30 per square foot

Costs and Considerations

Hot mop roofing is a cost-effective option, with a cost to replace a flat roof averaging about $10,000, ranging between $4,000 and $19,000.

The cost difference is largely due to the type of roofing material used, with modified bitumen being the least expensive at $4 to $8 per square foot, and metal being the most expensive at $4 to $30 per square foot.

A hot mop roof can last up to 15 years, and roof suppliers often offer a long warranty due to its reliability and longevity.

Flat Roof Costs

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Flat roofs can be a cost-effective option for homeowners, but the cost can vary depending on several factors. The average cost to replace a flat roof is around $10,000, ranging from $4,000 to $19,000.

The cost of a flat roof is influenced by the type of roofing material chosen, with prices ranging from $4 to $30 per square foot. Modified bitumen is the least expensive option, costing between $4 and $8 per square foot.

If you're looking for a more affordable option, modified bitumen is the way to go, with a lifespan of around 15 years. However, if you're willing to invest in a longer-lasting roof, rubber (EPDM) or metal roofs are preferred, lasting between 30 to 50 years.

Here's a breakdown of the costs for different types of flat roofing materials:

Keep in mind that the cost of a flat roof can also vary depending on regional factors and the size of your roof.

Disadvantages of Roofing

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Torch down roofing can be a hazardous job for professionals due to the use of a gas torch with an open flame operating at extremely high temperatures.

Safety training has reduced the occurrence of accidents, but it's essential to ensure your roofer receives Certified Roofing Torch Applicator (CERTA) program safety training.

The cost of installation may be higher due to the extra training, insurance, and equipment costs involved.

A roofing professional may charge more for torch down roofing because of the specialized skills required.

The membranes are limited to a maximum width of one meter, which creates multiple seams for the roofer to fasten together.

Leakage is possible if the layers of the torch down roofing system are not adequately sealed.

Repairing a torch down roofing system is relatively simple, especially if it's a three-layer system.

Water can get trapped between the two layers of roofing during application or repair, making it essential to install the system in dry conditions.

Roofing Materials Comparison

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Hot mopped roofs are less expensive to install than torch down roofs. This is a significant advantage for building owners on a budget.

Both hot mopped and torch down roofs have similar lifespans, but hot mopped systems are slightly less puncture and UV ray resistant. This means they might not perform as well in extreme weather conditions.

Roofing professionals installing a hot mop system are exposed to fumes longer and need to take precautions to protect themselves. This can be a challenge for those working on these types of roofs.

Torch Down Roofing

Torch down roofing is a great option for slightly pitched roofs, where a durable and long-lasting roof is desired. It's perfect for climates with frequent snow, as the flat surface prevents water from collecting and allows it to drain off.

Torch down roofing has excellent water-resistant properties, thanks to its modified bitumen membrane. This means it can withstand heavy snowfall and prevent water from seeping into the building.

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One of the best things about torch down roofing is its ability to expand and contract with temperature changes, making it a great choice for all climates. It's also resistant to UV rays and can reflect heat, keeping the building cool and energy efficient.

If you do need to make repairs to a torch down roofing system, it's a relatively simple process. Patches of modified bitumen membrane can be added to the rip, gap, or broken seam, and a torch is used to seal the area.

Here's a quick comparison of torch down roofing and hot mop roofing:

Torch Down Roofing

Torch Down Roofing is a reliable option for flat roofs, thanks to its excellent water-resistant properties that prevent water from collecting and draining off easily. It's designed to withstand various climates, expanding under heat and contracting under cold conditions without melting or cracking.

The cap sheet on a torch down roofing system has some amazing properties, including resistance to UV rays and reflectivity to keep the building cool and energy efficient. This can lead to significant energy savings over time.

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A torch down roofing system is particularly well-suited for snowy environments, as it prevents water from collecting and allows snow to melt off easily. This makes it an excellent choice for areas with frequent snowfall.

If you're considering a torch down roofing system, it's essential to note that it's best for slightly pitched roofs, between ¼: 12 to 1: 12 pitch. If your roof is completely flat, torch-on roofing is not typically recommended.

Here's a quick rundown of the key benefits of torch down roofing:

  • Excellent water-resistant properties
  • Resistant to UV rays and heat
  • Reflective properties for energy efficiency
  • Long lifespan
  • Easy to repair

If your torch down roofing system does need repair, it's a relatively simple process. Patches of modified bitumen membrane may be added to the rip, gap, or broken seam, using a torch to seal the area.

Repairing a Torch Down Roof

Torch down roofs can last for up to 50 years with proper maintenance.

The first step in repairing a torch down roof is to locate the source of the leak.

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A torch down roof's waterproofing membrane is made of asphalt and is applied using a blowtorch.

Leaks are often caused by damaged or missing granules on the surface of the roof.

The granules help to protect the asphalt from the elements and prevent it from becoming brittle.

To repair a leak, you'll need to clean the area around the leak and apply a patch of new asphalt.

Apply a thin layer of asphalt to the damaged area and smooth it out with a putty knife.

Allow the asphalt to cool and harden before applying a new layer of granules.

This will help to prevent further leaks and extend the life of your torch down roof.

Ideal Situations and Process

A hot mop roof is best suited for slightly pitched roofs, between ¼: 12 to 1: 12 pitch, where durability and longevity are top priorities, especially in snowy climates.

This type of roof can also be applied on top of an existing roof, as long as the building structure can handle the added weight of the old and new roofs.

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The process involves adding flashing around the edge of the roof, and around fittings and roof penetrations, to ensure a waterproof seal.

First, the existing surface is tidied and reasonably cleaned, then covered with a rosin paper or similar waterproof material as the first layer.

The hot mop process involves applying hot liquid asphalt, heated to around 400 degrees Fahrenheit, which is then covered with building felt and repeated two to three times.

The whole process can take two to three hours to dry, before an optional top layer of stones and gravel can be applied for added ballast and protection against UV rays.

Roofing Ideal Situations

A torch down roofing system is best for slightly pitched roofs, between ¼: 12 to 1: 12 pitch. This type of roof can withstand harsh weather conditions and heavy snowfall.

Torch down roofing is not typically recommended for completely flat roofs.

The Process

A hot mop roof can be applied on top of an existing roof, but only if the building structure can take the weight of the old and new roofs.

Close-up of an orange tiled roof with chimneys casting shadows in bright sunlight.
Credit: pexels.com, Close-up of an orange tiled roof with chimneys casting shadows in bright sunlight.

First, flashing is added around the edge of the roof and around fittings and roof penetrations to ensure a waterproof seal.

The existing surface is then tidied and reasonably cleaned before being covered with a rosin paper or similar waterproof building material as the first layer.

The hot liquid asphalt is heated to around 400 degrees Fahrenheit and applied with a large mop, hence the name of the process.

Building felt is laid on the molten asphalt and the process is repeated two to three times.

The whole thing can take two to three hours to dry before an optional top layer of stones and gravel can be applied.

Built-up roofs are installed using several layers of asphalt-impregnated roof felt embedded in bitumen with a hot mop.

The hot-applied asphalt or coal tar pitch blends with the bitumen-soaked roof felt, creating a monolithic roof membrane.

The roof felt/asphalt tar layering is repeated in overlapping layers until the assembly is two to four thick plies.

A wear surface of finely crushed stone granules is applied to the top layer of hot tar to protect the built-up roof assembly from UV light and weather.

Frequently Asked Questions

What is the life expectancy of a hot mop roof?

A hot mop roof's lifespan is typically up to 15 years, but can last longer with proper drainage. Proper maintenance and design can extend its lifespan.

How much does it cost to hot mop a roof per?

Hot mopping a roof typically costs $2.75 to $5.75 per square foot, with a total cost of $4,125 to $8,625 for a 1,500-square-foot flat roof.

Lou Tarchiani

Senior Writer

Lou Tarchiani is a passionate writer, avid traveler, and animal lover. She has a diverse background, having worked in fields ranging from marketing to education. Her travels have taken her to over 20 countries, where she has immersed herself in local cultures and gained unique perspectives on the world.

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