How to Install Purlins for a Metal Roof: Types, Benefits, and Considerations

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A white barn with a blue metal roof under a bright clear sky in Montreal.
Credit: pexels.com, A white barn with a blue metal roof under a bright clear sky in Montreal.

Purlins are an essential component of a metal roof, providing additional support and stability to the structure. They come in various types, including Z-purlins, C-purlins, and hat channels.

Choosing the right type of purlin depends on the specific design and load requirements of your metal roof. For example, Z-purlins are commonly used for lighter loads, while C-purlins are better suited for heavier loads.

Before installing purlins, it's crucial to consider the benefits they provide, including improved roof stability, reduced sagging, and increased load-bearing capacity.

Proper installation of purlins can also help prevent damage to the metal roof, reducing the risk of leaks and other issues.

Types of Purlins

There are two main types of purlins used in metal roof construction. The zed purlin is stronger than the C purlin and is used at overlaps and joints.

The zed purlin is a beam that is horizontally built to shape a metal structure's wall joists and roof. It sits between the building and the roofing sheets, acting as sheet support.

Zed purlins are lightweight and flexible, making them commonly used in industrial and agricultural buildings. They can be manufactured with standard or custom dimensions, including varying web heights up to 300mm and widths of 3.2 mm.

Types of

Credit: youtube.com, "Definition of Purlins - Types, Design of Purlin Construction"

There are two main types of purlins used in the construction of metal roofs.

The first type of purlin is typically used in conjunction with a solid metal roof, providing additional support and stability to the structure.

Purlins are usually spaced 24 to 36 inches apart, depending on the specific design and requirements of the project.

In some cases, purlins can be used as a substitute for rafters, especially in situations where a solid metal roof is not feasible.

Metal purlins are often made from galvanized steel or aluminum, offering excellent durability and resistance to corrosion.

Z Shaped

Z Shaped purlins are stronger than C purlins and are often used at overlaps and joints.

They are beams that are horizontally built to shape a metal structure's wall joists and roof. Zed purlins sit between the building and the roofing sheets, acting as sheet support.

The zed-shaped purlins are lightweight and flexible, making them commonly used in industrial and agricultural buildings.

We can manufacture standard zed purlins and customized ones, with options for un-drilled or pre-drilled holes, oval or round shapes, and varying web heights up to 300mm.

A width of 3.2mm is also achievable in our zed purlins.

So, What Are?

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Purlins are an essential part of metal roofing installations that can last for decades with low maintenance and unlikely repairs, according to Elite Steel and Supply.

Metal roof purlins are designed to provide additional support to the roof, ensuring a sturdy and long-lasting installation.

Metal roof purlins can help reduce the risk of repairs, making them a cost-effective option in the long run.

By using metal roof purlins, you can achieve excellent metal roofing installations that meet your needs and budget.

What Are?

Purlins are essentially longitudinal, horizontal, structural members in a roof.

A purlin is a roof framing member that spans parallel to the building eave and supports the roof decking or sheeting, specifically in metal roofing.

Purlins were traditionally developed for wooden shingles on roofs and are still used for wooden roofing to this day.

They help the wooden shingles maintain the perfect angle for shedding water away from the structure.

By separating the wooden shingles a little bit, purlins allow them to dry more easily after rainfall, thus extending their lifespan significantly.

The purpose of purlins is to provide support and maintain the integrity of the roof structure.

Benefits and Considerations

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Purlins have a high strength-to-weight ratio, making metal roof systems long-lasting.

They are durable, strong, and reliable options for ensuring the integrity and long lifespan of metal roofs.

Purlins can be installed quickly and easily, and they are one of the most affordable options for constructing a safe metal roof structure over any commercial or residential property.

By reducing the number of materials needed, purlins contribute to a lower overall project cost and are affordable to purchase.

They can be easily customized based on the profile and type of metal roof, significantly reducing the risk of roof failure or sagging over time.

Benefits of

Purlins are a game-changer for metal roof systems, offering a high strength-to-weight ratio that makes them long-lasting and durable. They can be installed quickly and easily, reducing the risk of roof failure or sagging over time.

Purlins eliminate the need for intermediate support, allowing for flexible architectural designs and reducing the number of materials needed for creating the roof structure. This makes the construction process efficient and straightforward.

Metal Work
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Purlins are resilient to decay, fire, and insects, ensuring they remain structurally integral for longer periods of time. They can be customized based on the profile and type of metal roof, making them a reliable option for ensuring the integrity and long lifespan of metal roofs.

Purlins reduce the required materials, contributing to a lower overall project cost and being affordable to purchase. They can be installed on wider roofs without the need for extra columns or walls for support.

Here are the different sizes and prices of metal purlins:

Important Considerations

To ensure a successful metal roof installation, keep the following important considerations in mind. Double-check the measurements before cutting the purlins to ensure precision.

Using a level as a reference point is crucial to ensure purlins are installed in a straight line. This helps prevent any uneven or sagging issues later on.

Maintaining a consistent and equal spacing between all the purlins is essential. This ensures the metal roof structure is stable and secure.

Metal Wall
Credit: pexels.com, Metal Wall

Overlap the purlins at joints to make the metal roof structure more robust and stable. This is a simple yet effective way to add extra support.

Double-check the secure attachment of purlins to the trusses once the installation is complete. This is a critical step to prevent any structural issues or damage.

Here are the key steps to follow:

  • Double-check measurements before cutting purlins.
  • Use a level as a reference point.
  • Maintain consistent and equal spacing between purlins.
  • Overlap purlins at joints.
  • Double-check secure attachment of purlins to trusses.

Red Oxide vs. Galvanized

Red oxide is a durable option that can withstand the rigors of loading and unloading abuse, as well as field handling during construction.

Galvanized metal, on the other hand, is often recommended for environments with corrosive effects, such as salt water exposure.

Red oxide also offers the flexibility to paint the building different colors as desired, giving you creative freedom.

However, galvanized steel is extremely abrasive and requires handling with extreme care, typically with gloves to prevent injury.

Galvanized steel's resistance to oxidation is compromised when exposed to moisture, leading to unsightly rust.

Procedure (Steps Involved)

Credit: youtube.com, Centra Series Install - Step 29 - Install Roof Purlins

Installing purlins for a metal roof is a straightforward process that requires careful planning and execution. To start, assess the suitability of the roof structure for purlin installation, ensuring rafters or trusses are already in place.

You'll need to decide on the type of purlins required, depending on the load requirements and roof design. This will help you determine the right materials and tools for the job.

Determine the spacing of the purlins based on the roof panels' size and local building codes. This is crucial to ensure the purlins are evenly spaced and can support the weight of the roof.

Mark the purlins' locations on the rafters with a measuring tool to get an accurate layout. This will help you visualize the installation process and avoid any mistakes.

Cut the purlins to a suitable length with a saw, making sure to leave some extra material for trimming. It's better to have a little extra material than not enough.

Credit: youtube.com, Installing Metal Roofing Panels

Attach the cut-to-size purlins to the rafters or trusses, using nails or screws to secure them in place. This will provide a solid foundation for the roof panels.

Place the purlins on the marks you made earlier, ensuring they're evenly spaced and securely attached. This will help distribute the weight of the roof evenly.

Take and drive the nails or screws through the truss or rafter through the purlin to secure it in place. This will provide extra stability and support for the roof.

Complete the installation of purlins across the whole roof, working your way from one end to the other. This will ensure a uniform and secure installation.

Here's a step-by-step summary of the purlin installation process:

  1. Assess the roof structure and determine the type of purlins required.
  2. Determine the spacing of the purlins based on roof panels' size and local building codes.
  3. Mark the purlins' locations on the rafters with a measuring tool.
  4. Cut the purlins to a suitable length with a saw.
  5. Attach the purlins to the rafters or trusses using nails or screws.
  6. Place the purlins on the marks and secure them in place.
  7. Complete the installation of purlins across the whole roof.

Frequently Asked Questions

How far apart should purlins be on a metal roof?

Purlin spacing on a metal roof typically ranges from 5 feet, but can be adjusted based on the expected load and determined by engineering calculations. The heavier the load, the closer the purlins should be to ensure structural integrity.

How to properly install purlins?

To properly install purlins, use bolts or self-drilling screws to secure them to the main frame, and attach roof panels tightly to prevent leaks. Proper installation also involves adding insulation for optimal thermal performance.

Can you put metal roofing directly on purlins?

Metal roofing typically requires a solid nailing surface, so it's not recommended to install metal roofing directly on purlins. Instead, consider using a solid sheathing material, such as plywood or oriented strand board (OSB), to provide a secure and level surface for your metal roof.

Should purlins be nailed or screwed?

For a structurally sound pole barn, use screws instead of nails for purlin-to-truss connections. This upgrade provides increased uplift resistance and peace of mind for your building project.

Joel Sims

Lead Writer

Joel Sims is a passionate writer who loves sharing his knowledge and experience with others. He has been writing for several years and has covered various topics, including technology, lifestyle, and health. Joel's writing style is engaging, informative, and easy to understand.

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