Everything You Need to Know About Roof Decking Materials

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Posted Nov 10, 2024

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Aerial Photography of Building Roof Near Water
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Roof decking materials come in a variety of options, each with its own unique characteristics and benefits.

Pressure-treated lumber is a popular choice for roof decking due to its affordability and resistance to rot and insect damage, lasting up to 20 years.

Cedar wood is another option, known for its natural resistance to rot, insects, and decay, and can last up to 25 years.

Composite decking materials, made from a combination of materials such as wood fibers and plastic, offer a durable and low-maintenance option, lasting up to 30 years.

Redwood and cypress are also durable options, lasting up to 25 years, and are resistant to rot and insect damage.

What You Need to Know

Roof decking materials can be overwhelming to choose from, but there are a few key things to keep in mind.

Pressure-treated wood is a popular and affordable option, but it's not the best choice for every climate. It's resistant to rot and insects, but it can be prone to warping and cracking in extreme temperatures.

Composite decking is a durable and low-maintenance option that's perfect for busy homeowners. It's made from a combination of materials, including wood fibers and plastic, and can withstand heavy foot traffic and harsh weather conditions.

What Is Roof Decking?

Credit: youtube.com, What Is Roof Decking?

Roof decking is the layer of material that covers the roof's structural framework, providing a surface for roofing materials like shingles or tiles to be installed on. It's usually made of wood, plastic, or metal.

A roof deck's primary function is to protect the building's interior from weather elements like rain, snow, and sunlight. This is especially important in areas prone to heavy rainfall or intense sunlight.

The type of roof decking used can affect the overall cost and durability of a roof. For example, wood decking is a popular choice but can be more expensive than plastic or metal options.

A well-designed roof decking system can last for decades with proper maintenance. This is because the decking provides a solid foundation for the roof's other components to work together seamlessly.

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The Purpose of Roof Decking

Roof decking offers multiple functions and benefits, including providing stability for the outer layers of the roof. This is crucial for maintaining the structural integrity of your home.

Credit: youtube.com, What is Roof Decking? ( FAQ)

Roof decking helps with roof weight distribution, making it easier to support heavy roofing materials like terracotta tiles. This can prevent costly damage and even collapse.

An additional barrier against the elements is also provided by roof decking. This can help protect your home from water damage, wind, and other weather-related issues.

Roof decking provides insulation to improve energy efficiency, which can lead to lower energy bills and a more comfortable living space.

Types of Roof Decking Materials

There are primarily two types of roof decking: sheet decking and plank decking. Plywood is a traditional decking material that suits roofs, floors, and walls with its consistent thickness and smooth surface.

Plywood is available in various thicknesses, with 1/2 inch or 5/8 inch being standard for roof decking, and comes in lengths of eight, nine, or 10 feet. It provides reliable structural stability, minimizing cracking or warping on roof decks, and is easily customizable with staining or painting.

Related reading: Type of Plywood for Roof

Credit: youtube.com, OSB vs. Plywood: Which Should You Choose for Your Roof Deck?

Metal decking is frequently employed in commercial properties due to its superior durability, strength, and fire resistance. It's particularly helpful when working with flat or minimally sloping roofs, where water drainage is a concern.

Plywood

Plywood is a popular choice for roof decking due to its dense structure and durability. It's made by interweaving sheets of wood, reducing warping over time.

Plywood's dense nature prevents moisture from soaking into the wood, staving off rotting and water damage. This makes it one of the most durable roof decking materials, with little susceptibility to rot and moisture.

Plywood roof decking is traditionally made with thin layers of wood veneers glued together, sourced from softwood species like pine, spruce, or fir. It comes in various thicknesses, with 1/2 inch or 5/8 inch being standard for roof decking.

Plywood is versatile, suitable for roofs, floors, and walls with its consistent thickness and smooth surface. It provides reliable structural stability, minimizing cracking or warping on roof decks.

Credit: youtube.com, OSB vs Plywood - Which Is Better?- Roof Decking Types, Roof Replacement Options and more!

Plywood is also customizable with staining or painting, enhancing its visual appeal. Treated plywood, such as exterior-grade, withstands moisture and weather with ease.

Here are some key benefits of plywood roof decking:

  • It has a proven track record and widespread availability.
  • Plywood roof sheathing has an excellent strength-to-weight ratio.
  • It is relatively inexpensive in comparison to some other decking options.
  • It is easy to work with and install.

OSB (Oriented Strand Board)

OSB (Oriented Strand Board) is a popular choice for roof decking due to its strength, dimensional stability, and cost-effectiveness.

OSB is made from wood strands or chips arranged in layers and bonded with resin. It's a budget-friendly option for those looking to save money.

One of the benefits of OSB is its ease of installation, thanks to its lightness and ability to be shaped. This makes installation a breeze, ensuring a smooth deck surface.

However, OSB can swell or delaminate if exposed to excessive moisture during installation or leaks. This can lead to a rough surface that may require additional underlayment.

Despite this, OSB is an environment-friendly roof decking material option as it utilizes wood waste and by-products. It's also strong and tough, suitable for long spans.

Here are some key characteristics of OSB roof sheathing:

Concrete

Credit: youtube.com, Roofing Underlayments EXPLAINED by a roofer: Tar Paper, Synthetic, Ice and Water Shield

Concrete is a solid choice for larger commercial buildings, as it's an eco-friendly alternative to traditional decking options. It's highly insular, keeping buildings cool in the summer and warm in the winter.

Concrete decking can be a good option for larger commercial buildings, but it's essential to consider the weight it will add to your home. You'll need to double-check your home's foundation and framing to ensure it can handle the weight.

Concrete decking is a great option for those looking for an environmentally friendly alternative, but it's not suitable for residential projects without careful consideration. An experienced roofing professional can help determine if concrete roof decking is right for your project.

Here are some key characteristics of concrete decking:

  • Highly insular, keeping buildings cool in the summer and warm in the winter
  • Requires double-checking the home's foundation and framing to ensure it can handle the weight
  • May not be suitable for residential projects without careful consideration

Metal

Metal roof decking is a popular choice for commercial and industrial buildings due to its exceptional strength and durability. It's made from steel or aluminum and can last between 40 to 70 years with proper maintenance.

Credit: youtube.com, Metal Roof Decking Buyers Guide [Dimensions, Types, Gauges, Finishes, Uses, Lead Times]

This material is lightweight, yet strong, making it easy to install and reducing structural needs and costs. It's also resistant to corrosion and fire, ensuring longevity.

Metal roof decking is available in various profiles and thicknesses to suit diverse roof designs and loads. It's commonly used in modern residential projects for its strength and longevity.

Some benefits of metal roof decking include:

  • Lightweight: Metal roof decking is easy to handle and install.
  • High Strength: Despite its lightness, metal roof decking is exceptionally strong.
  • Easy Installation: Installation is straightforward with pre-cut options and a simple process.
  • Versatility: Metal roof decking suits various applications, especially in commercial buildings.
  • Durability: Resistant to corrosion and fire, it ensures longevity with proper maintenance.

Best Material Options

If you're looking for a durable and fire-resistant roof decking material, metal is an excellent option. It's made from steel, aluminum, or other metal alloys formed into corrugated or ribbed panels.

Metal roof decking is resistant to moisture and insect damage, making it a great choice for areas prone to wildfires or termite infestations. It's also lightweight yet strong, suitable for long spans.

One of the downsides of metal roof decking is that it's a comparatively more expensive option than other materials. It requires specialized installation techniques, which can add to the overall cost.

Broaden your view: Brown Metal Roof

Credit: youtube.com, Plywood vs OSB Roofing Debate | Roofing Insights | Roof materials

If you're looking for a more budget-friendly option, plywood roof sheathing is a great choice. It has a proven track record, widespread availability, and a relatively low cost.

Here are some key features of different roof decking materials:

Metal roof decking is also a recyclable material, making it an eco-friendly option. However, it can have issues with condensation and humidity if the attic or roof space is not properly ventilated.

Choosing the Right Material

Consider the climate compatibility of the material to ensure it can withstand your local weather conditions. This will help prevent damage and costly repairs down the line.

Budget-Friendly Options

Research and compare prices to find an affordable material that meets your needs. Aesthetic Appeal

Select a material that matches your home's appearance to maintain its curb appeal.

Longevity and Maintenance

Opt for durable materials with minimal upkeep requirements to save time and money. Roof Decking Cost

Consider material, labor, and other costs when creating a budget to avoid unexpected expenses.

Estimated Cost

Credit: youtube.com, Deck Cost Calculator (Free tool to estimate materials)

Choosing the right material for your roof decking can be a daunting task, but understanding the estimated costs can help narrow down your options.

The cost of roof decking can significantly vary depending on the material chosen, with plywood costing between $0.50 and $2 per square foot.

Plywood is a popular choice, but its cost can fluctuate due to changing lumber prices, making it difficult to pin down an exact cost.

For a more affordable option, consider Oriented Strand Board (OSB), which costs between $0.30 and $2 per square foot.

Metal decking is another option, but it's pricier, ranging from $3 to $7 per square foot.

Cementitious boards are also available, but they come with a higher price tag, ranging from $2 to $10 per square foot.

Here's a breakdown of the estimated costs for common roof decking materials:

Keep in mind that these are approximate costs, and the real cost will depend on material quality, local availability, and any extra components or underlayment needed.

Durability and Longevity

Credit: youtube.com, Top 10 Construction Materials That Offer Durability and Longevity

Investing in longer-lasting options like metal or cementitious boards can save you money in the long run by reducing the need for frequent replacements. This is especially true when you consider that some materials, like plywood, may be more economical upfront but require more maintenance and repairs over time.

Plywood may be a budget-friendly option, but it may not be the most durable choice in the long run. On the other hand, metal or cementitious boards can withstand harsh weather conditions and last for decades with minimal upkeep.

To ensure you choose a durable material, consider factors like climate compatibility and protection against weather elements. This will help you select a material that can withstand rain, snow, and wind without compromising its integrity.

Here are some key factors to consider when evaluating the durability and longevity of a roof decking material:

Ultimately, the right choice will depend on your specific needs and budget. By weighing the pros and cons of different materials, you can make an informed decision that will serve you well for years to come.

Tips for Working with Roofing

Credit: youtube.com, Choosing the Right Material for Your Roof

Working with roofing can be a challenge, but with the right approach, you can ensure a smooth and successful project. You can install roof decking and underlayment by yourself, but it's generally more efficient to work with a partner.

Encouraging clients to use high-quality materials is crucial. Spending a bit more on quality decking and underlayment will pay off in the long run with greater roof longevity.

Measuring twice is key. Check and double-check measurements and quantities before starting a job to avoid being caught short and leaving your customer with an open roof.

Using the right tools can make a big difference. Consider investing in roofing software like RoofSnap for greater speed and accuracy, which can help you give clients timely and precise estimates.

Installation and Maintenance

Choosing the right roof decking material is just the first step, now you need to install it properly. Use these tips for the best roof decking installation.

Considerations for Roof Decking Installation say to use the best material for the job, but also to follow the manufacturer's instructions for installation.

Installation requires careful planning and execution to ensure a long-lasting and safe roof. Proper installation will also help prevent costly repairs down the line.

Considerations for Installation

Contemporary architectural design showcasing a glass roof with clear sky view.
Credit: pexels.com, Contemporary architectural design showcasing a glass roof with clear sky view.

Ease of installation is a crucial factor to consider when choosing a roof decking material. Depending on your skill level and available labor, some materials may be easier to work with and install than others.

Plywood or OSB may be a good choice for DIY installation, but metal or cementitious boards often require professional installation for optimal performance and longevity.

Proper fastening of roof decking is key to ensuring it functions properly. Without the right fastening, it could fall into the property below, cause leaks, or worse, blow off in severe weather.

Use the longest and widest diameter nails practical when fastening roof sheathing, and look for nails with a larger head to reduce roof lift-off in a storm.

Spacing nails closer together will provide further stability for the decking, and using galvanized nails specifically designed for roofing is essential.

A pattern should be used to ensure regular distribution of nails, and always check the underside of the sheathing to look for any nails that may have missed the frame below.

Colorful blue grass contrasting a rustic wooden deck in a diagonal composition.
Credit: pexels.com, Colorful blue grass contrasting a rustic wooden deck in a diagonal composition.

Renail any sections with missed nails, and use a closer nail spacing pattern around the edge of the roof, where uplifting forces are greatest on the roof during a storm.

Proper installation of the underlayment is vital to protect the decking from natural moisture that falls on the deck, and prevent swelling or rotting.

Underlayment

Choosing the right underlayment for your roof is crucial for a solid and durable installation. Asphalt-impregnated felt paper used to be the standard, but peel-and-stick underlayment has become the preferred choice due to its strength and weather resistance.

This material is much easier to install, as it comes in large rolls and can be applied like contact paper. No fasteners are required in most cases, making it a convenient option.

Always ensure adequate attic ventilation when applying underlayment, as you want a good seal over the decking but also allow the roof to "breathe" to prevent moisture buildup.

Additional reading: Roof Underlayment Materials

Credit: youtube.com, How To Install Roofing Underlayment

To apply peel-and-stick underlayment, use a chalk line to create a straight edge as a reference point. Cut the underlayment into sections to make it easier to work with, and work in roughly 12- to 18-inch segments at a time for accuracy.

Here are some essential tips to keep in mind when applying peel-and-stick underlayment:

Remember, building codes exist for roof decking to protect property owners, their investments, and the home's interior. Always check local building codes when performing a roofing job, as they can vary between locations.

Replacement Costs

Replacement costs can be a significant factor in roof decking installation, and it's essential to consider both materials and labor.

The cost of materials can fluctuate, making it challenging to give an exact range, but some sources estimate that plywood sheathing installation costs between $2.00 and $5.00 per square foot.

Replacing plank decking with plywood or OSB can be a cost-effective option, as it's usually cheaper than installing new plank decking.

How Often Should Be Replaced?

Inviting patio deck with folding chairs and wooden table, ideal for relaxing outdoors.
Credit: pexels.com, Inviting patio deck with folding chairs and wooden table, ideal for relaxing outdoors.

You can likely keep your roof sheathing and put new roofing material on top of it if there aren't any signs of damage.

However, if you own a home over twenty years old or know that the sheathing hasn't been replaced in at least twenty years, you'll want to get your sheathing inspected by a professional roofing contractor.

If you're getting your roof replaced due to damage, there's a good chance your sheathing will also need replacing, so be sure to have it inspected first.

Replacing your roof decking before putting new roofing material on top is a good idea if you notice any signs of physical damage or rotting.

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Frequently Asked Questions

What type of material is often applied on top of roof decking?

Roofing underlayment is a waterproof or water-resistant barrier material often applied on top of roof decking. It's a crucial layer that protects your roof from water damage.

Seth Meier

Senior Writer

Seth Meier is an experienced writer who has a passion for technology and innovation. He has worked in the tech industry for over a decade and has developed a deep understanding of emerging trends and disruptive technologies. As a blogger, Seth focuses on providing valuable insights and analysis on various topics related to technology, entrepreneurship, and digital marketing.

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