TPO membrane roofing is a popular choice for commercial and industrial buildings due to its durability and low maintenance requirements.
TPO stands for thermoplastic polyolefin, a single-ply membrane made from a combination of polypropylene and ethylene-propylene rubber.
This roofing material is designed to withstand extreme temperatures, from scorching heat to freezing cold, without compromising its integrity.
One of the main benefits of TPO membrane roofing is its ability to reflect solar rays, reducing the amount of heat that enters the building and keeping it cooler.
What is TPO Membrane Roofing?
TPO membrane roofing is a type of roofing system that's gaining popularity due to its durability and ease of installation.
TPO stands for Thermoplastic Polyolefin, a flexible and waterproof material that's made from a combination of polypropylene and ethylene-propylene rubber.
This material is known for its flexibility, allowing it to stretch and move with the building's foundation, reducing the risk of cracks and leaks.
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TPO membranes are available in a range of thicknesses, with the most common being 45 mil and 60 mil.
The thickness of the membrane is crucial in determining its lifespan, with thicker membranes generally lasting longer.
A 45 mil TPO membrane can last up to 20 years, while a 60 mil membrane can last up to 25 years.
TPO membranes are also known for their energy efficiency, reflecting sunlight and heat rather than absorbing it.
This reduces the amount of heat that's transferred into the building, keeping it cooler in the summer and warmer in the winter.
TPO membranes are also relatively easy to install, with most contractors preferring to use them due to their simplicity.
The installation process typically involves rolling out the membrane and securing it with mechanical fasteners or adhesive.
TPO membrane roofing is also a cost-effective option, with the cost of installation being significantly lower than other types of roofing systems.
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Advantages
A TPO membrane roof can last up to 30 years with proper installation and maintenance. This is a significant advantage, especially for commercial buildings.
One of the key benefits of TPO roofing is its fire resistance. TPO membranes can achieve a Class A fire rating by adding fire retardant chemicals during manufacturing.
TPO roofs are also highly reflective, which can help reduce energy costs. They are often white and can reflect the sun's rays, keeping buildings cooler in the summer.
Here are some key characteristics of TPO roofing:
- Class A Fire-Rated
- Reflective or Retentive
Proven Performance
TPO roofs have a proven track record of performance, with over 3.4 billion square feet installed to date.
This is a testament to their durability and effectiveness. TPO's UV and fungal resistance mean longer life spans, giving building owners peace of mind.
More than 50% of low-slope roofs in the US are now made of TPO, a clear indication of its growing popularity.
GAF's studies of field-aged TPO roof membranes have shown that they are standing up well in real-world installations, even after 20 years.
Better Seam Strength
TPO membranes are available in wider sheets, typically 10, 12, or 20 foot wide, which means fewer seams and faster installation.
This wider sheet size is a significant advantage over other roofing materials, allowing for a more streamlined installation process.
With fewer seams to worry about, you'll save time and labor costs, making TPO membranes a more efficient choice.
Heat-welded seams provide superior strength compared to other roofing materials, making them a reliable option for your roof.
In fact, the heat-welding process forms one continuous membrane across the entire roof, eliminating weak points and ensuring a strong seal.
Puncture Resistance
One of the key advantages of TPO membranes is their puncture resistance, which is especially important for flat roofs that are prone to punctures.
TPO membranes consist of two polymer layers, the cap and the core, which are laminated together with a polyester scrim in between for added reinforcement.
This three-layer design provides greater puncture resistance than reinforced EPDM of the same thickness.
TPO membranes are available in a range of thicknesses, from 45 mil to 80 mil, to offer the right amount of protection for your roof.
Repair and Maintenance
Repairing a TPO roof is relatively easy, thanks to its thermoplastic properties that allow for heat-welding seams, even in cold weather. This makes it a more convenient option compared to other roofing membranes.
A TPO roof typically lasts between 15-20 years, during which time seams can rip apart, flashings can fail, and the membrane can become punctured, leading to leaks. Water entering the building is usually the first sign of a TPO roof needing repair.
Regular maintenance is essential to extend the life of a TPO roof. A routine maintenance schedule should include tasks such as inspecting the roof for debris, dirt, and algae growth, and cleaning the roof to prevent damage to the membrane. A professional roofing maintenance checklist may include items such as:
- Inspecting the roof for debris, dirt, and algae growth
- Cleaning the roof to prevent damage to the membrane
- Checking for chemical contaminants that can settle in the roof and cause damage
By following a regular maintenance schedule, you can help prevent costly repairs and extend the life of your TPO roof.
Easy Maintenance
TPO roofs are a breeze to maintain, thanks to their unique properties. They're resistant to mold growth, punctures, and dirt accumulation.
You won't need to worry about algae and mildew growth, which means pressure washing is a thing of the past. This is a huge advantage over other roofing materials.
A TPO roof's flexibility allows it to shift and settle with the building, making it a great choice for areas with thermal expansions and contractions. This means your roof will last longer with minimal damage.
Here are some benefits of TPO roofs that make maintenance a snap:
- Mold growth is unlikely
- Punctures are rare
- Dirt accumulation is minimal
- Pressure washing is not required
Overall, TPO roofs are a great choice for anyone looking for a low-maintenance roofing solution.
Our System Warranty
Our System Warranty is a crucial aspect to consider when investing in a roofing system. It provides peace of mind knowing that you're protected against any defects or issues that may arise.
We offer a comprehensive warranty that covers our TPO Roofing System, which can last up to 35 Years for select systems. This means you can enjoy a worry-free experience with your new roof.
A warranty like ours is not just a promise, but a guarantee of quality and durability. It's a testament to the craftsmanship and materials that go into every system we install.
Our warranty is designed to give you confidence in your investment, and to ensure that any issues are resolved quickly and efficiently.
Remove
Removing old or damaged TPO roofing material is a crucial step in the repair process. It's essential to remove the old material to ensure a proper installation of the new TPO membrane.
TPO membranes are manufactured in sheets 10, 12, or 20 feet wide, making them easy to handle and remove. They are also designed to be rolled up, which simplifies the removal process.
The NRCA reports that TPO has about 40% of the commercial roofing market share, which means it's a common material to work with. This also means that there are many experienced contractors who can help with the removal process.
Removing old TPO roofing material can be a messy job, but it's necessary to ensure a clean and safe installation of the new membrane. It's essential to follow proper safety protocols and dispose of the old material responsibly.
TPO systems are used on over 1 billion square feet of roofs every year, which is a testament to their popularity and effectiveness. This also means that there are many resources available to help with the removal process.
Installation and Costs
Installing a TPO roofing system can be a significant investment, and the costs can vary greatly depending on several factors. An average 20,000 sq. foot commercial roof costs between $6 and $12 per square foot in materials and labor.
The size of your roof is a major factor in determining the cost, as well as the condition of the existing roof, access to the roof, insulation choice, membrane choice, installation choice, roof penetrations, and type of warranty. These factors can influence the price of your TPO roofing system.
To give you a better idea, here are some key factors that affect the cost of TPO roofing:
- The size of your roof
- The condition of the existing roof
- Access to roof
- Insulation choice
- Membrane choice
- Installation choice
- Roof penetrations
- Type of warranty
Installation
Installation of a TPO roofing system involves several key steps. The first step is to prepare the existing substrate, either by cleaning it or removing the existing roof.
The insulation is then installed, with options including Polyisocyanurate (Polyiso), Expanded Polystyrene (EPS), and Extruded Polystyrene (XPS). EPS has the highest R-value per dollar and can be used for ground contact without retaining water.
The TPO membrane can be attached to the cover board with a bonding adhesive or mechanically fastened. Polyiso is the most commonly used insulation type for roofing applications, but it is more expensive.
Once the TPO membrane is rolled out, it is secured to the roof's cover board. The seams are then sealed together using a hot-air gun.
Here are the three types of insulation options available for TPO roofing installation, listed in order from highest to lowest R-value per dollar:
- Polyisocyanurate (Polyiso)
- Extruded Polystyrene (XPS)
- Expanded Polystyrene (EPS)
The mechanical fastening or adhesive attachment method used to secure the TPO membrane to the cover board will affect the overall cost and performance of the installation.
Costs
The costs of installing a TPO roofing system can vary significantly depending on several factors. A 20,000 sq. foot commercial roof usually costs between $5 and $10 per square foot in materials and labor.
However, prices have increased in recent times, with a more likely range of $6 – $12 per square foot. This volatility in pricing is due to various factors.
The size of your roof is a major influencer of costs, as larger roofs require more materials and labor. The condition of the existing roof also plays a role, with roofs in poor condition requiring more extensive repairs or replacement.
Access to the roof can also impact costs, with roofs that are difficult to access requiring additional equipment or labor. Insulation choice, membrane choice, and installation choice are also important factors that can affect the final cost.
Roof penetrations, such as vents or skylights, can also increase costs. The type of warranty you choose can also impact the overall cost of the project.
Here are some of the key factors that influence the cost of a TPO roofing system:
- The size of your roof
- The condition of the existing roof
- Access to roof
- Insulation choice
- Membrane choice
- Installation choice
- Roof penetrations
- Type of warranty
Frequently Asked Questions
Which is better TPO or EPDM roofing?
While TPO offers better puncture resistance and seam strength, EPDM roofing membranes generally last longer. If you're looking for a durable and long-lasting option, EPDM might be the better choice.
How long will a TPO roof last?
A TPO roof can last for 20-30 years with proper maintenance. Its lifespan is comparable to other durable roofing options, making it a reliable choice for building owners.
What are the disadvantages of a TPO roof?
TPO roofs can be prone to leaks and may require repair, and they also have specific installation requirements. Additionally, harsh winter conditions can be a challenge for TPO roofs
Sources
- https://roofsimple.com/roof-systems-tpo/
- https://westroofingsystems.com/tpo-roofing-everything-you-need-to-know/
- https://www.forbes.com/home-improvement/roofing/what-is-tpo-roofing/
- https://www.jandmroofing.com/resource/what-is-tpo-roofing/
- https://www.qualityroofingsolutions.com/blog/2022/august/what-is-tpo-roofing-/
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