The technique for joining copper water pipes is called soldering. This method involves melting a filler metal, typically tin-lead or tin-silver, to create a strong bond between the pipes.
The most common tool used for soldering copper pipes is a soldering iron. This handheld device applies heat to the filler metal, allowing it to melt and flow into the gap between the pipes.
A crucial aspect of soldering copper pipes is ensuring the surface is clean and free of oxidation. This is achieved by using a wire brush to remove any debris or corrosion.
To create a strong and durable joint, the pipes must be aligned properly before applying the filler metal. This involves using a pipe cutter to trim the pipes to the correct length and fitting them together snugly.
Joining Method
Joining copper water pipes requires a specific technique, and one of the most common methods is welding. Soldering can be divided into five categories, namely GMAW, GTAW, SMAW, FCAW, and FOW.
The welding method used for copper pipes is called Fire Welding, or FOW, which is generally used with silver welding rods. Fire welding has lower raw material costs, but higher labor costs.
To achieve high-quality welding, it's essential to have a skillful worker who can follow the welding process strictly. The quality of fire welding depends on the skill level of the welder.
Welding requires sufficient operating space, which can be challenging during project installation, affecting the quality of welding. High heat generated during welding can damage copper pipes and is not allowed in some projects due to safety concerns.
A skilled worker is crucial in welding, as incorrect operation can lead to a big risk of leaking, affecting the project's function.
Preparation
Before you start joining copper water pipes, it's essential to prepare the area and the pipes themselves. A clean and dry workspace is crucial to prevent any contamination or damage to the pipes.
Make sure to shut off the main water supply to the area to prevent any accidents or water damage. This is a standard safety precaution when working with copper pipes.
The pipes should be cleaned thoroughly with a pipe cleaning brush to remove any dirt, debris, or old pipe dope. This will ensure a strong and lasting connection.
Press Fitting Pros and Cons
Press fitting is a great option for many plumbing projects, but it's essential to consider the pros and cons before making a decision.
Press joining systems require less labor than other methods, which can save you time and effort.
They also meet low-lead requirements, making them a more environmentally friendly choice.
However, more pipes may be required to fix a press fitting joint than a brazing joint, which can be a drawback.
Press fitting joints eliminate the need for hot permits on jobs, which can be a huge advantage in buildings where torches are no longer allowed.
Some manufacturers even offer a warranty on press fitting joints, including coverage for installation.
But, be aware that each manufacturer has its own installation procedures that must be followed to meet the warranty's requirements.
The press tool is also specific to each manufacturer, which means fittings are not interchangeable between brands.
Tools/Materials
To get started, you'll need the right tools and materials for the job. A torch is the first essential item, which you can find at your local hardware store for between 20$ to 50$ Canadian dollars.
You'll also need some fuel for your torch, and you've got two options: propane gas or MAPP gas. MAPP gas burns hotter than propane, heating up your joint quicker.
A lighter is necessary for your torch, either one built-in or a dedicated striker will do. Don't forget to get some flux to prevent oxidation of the base and filler material when soldering.
You'll also need wire brushes, sandpaper, and solder to complete the task. Remember to use lead-free solder, as specified by the plumbing code, which means 95/5 or any other lead-free option.
Pipe & Fitting Cleaning
Cleaning the pipe and fitting is a crucial step in preparing for a leak-free joint. Sand the portion of the pipe that will penetrate the fitting until it resembles a smooth surface with no surface spottings.
Using a dedicated size brush is essential for cleaning the fitting. It's surprising how often these parts arrive clean from the manufacturer, but it's still important to rough up the surface a bit for better solder adhesion.
The goal is to get the surface roughed up just enough for the solder to adhere better.
Step-by-Step
To join copper water pipes, you need to start by soldering the joint. It's imperative to start heating your joint at the bottom FIRST.
You should keep heating it up while testing your solder every now and then to see if it gets sucked in. This ensures the joint is hot enough to accept the solder.
A good tip is to always inspect your joint after soldering it, it'll speak for itself, meaning that if you haven't correctly heated the joint, you should see some voids in the joint.
Sources
- https://www.reicheltplumbing.com/plumbing-blog/tips-for-soldering-copper-or-brass-plumbing/
- https://aspe.org/pipeline/which-joining-method-is-best-for-copper-piping-for-domestic-water-distribution/
- https://www.miracleref.com/blog/copper-pipe-joining-methods/
- https://www.familyhandyman.com/project/how-to-solder-copper-pipe/?srsltid=AfmBOoq8VNgmiChM5iySemNK0C8RkIX-LGTX2AZE8_JmcA7wW-iGA9Jz
- https://www.instructables.com/How-to-CORRECTLY-Solder-a-Copper-Pipe/
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