Water Heater Connections Pipes Explained Step by Step

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Indoor view of a water heater neatly installed in a cabinet with modern decor.
Credit: pexels.com, Indoor view of a water heater neatly installed in a cabinet with modern decor.

To understand water heater connections pipes, let's start with the basics. The most common type of water heater connection is the 3/4-inch NPT (National Pipe Taper) pipe fitting.

The NPT pipe fitting is used to connect the water heater to the cold water supply line. This fitting is also known as a "pipe thread" connection, where the threads on the pipe and fitting are tapered to ensure a watertight seal.

A 3/4-inch NPT pipe fitting is typically used for water heater connections because it provides a secure and reliable connection that can withstand high water pressure. This is why it's a standard fitting in many plumbing systems.

The cold water supply line is usually connected to the water heater using a 3/4-inch NPT pipe fitting, which is then secured with a pipe wrench or adjustable wrench.

How a Hot Water Heater Works

A hot water heater is a crucial part of any home, providing us with warm water for showering, washing dishes, and more. The key to a hot water heater is its ability to sense the temperature of the water and call for heat when it drops.

Credit: youtube.com, SharkBite Push-to-Connect Water Heater Connectors

The tank of a hot water heater is under pressure, which causes the hot water to leave the tank through the hot water supply pipes and flow out at the faucet when you open it. This is why you need to check the anode every five years and replace it if necessary, as it's designed to corrode before the tank.

A family of four will need a 50-gal. electric or 40-gal. gas water heater, as a smaller unit may not be enough to meet their hot water needs. This is a rule of thumb, but it's essential to consider the size of your household when selecting a water heater.

The thermostats in a hot water heater sense the temperature of the water and call for heat when it drops, ensuring that the water stays at a safe temperature. Both systems also feature a temperature and pressure (T&P) relief valve, which opens if either the water temperature or the pressure exceeds a safe limit.

A 4,500w heater requires 10-gauge (with ground) cable, while a 3,500w heater can get by with 12-gauge. Never run a 4,500w water heater on 12-gauge wire, as this can cause damage to the heater.

Here's a breakdown of the necessary cable gauge for different water heater wattages:

Installing a second water heater with a separate electric switch can provide additional hot water when you need it, especially for households with whirlpool tubs, extra-long showers, or a large number of back-to-back evening showers.

Installation and Components

Credit: youtube.com, How To Install An Electric Hot Water Heater Tank

To install a water heater, you'll need to attach the water lines. This involves sliding the new water heater into place, recutting or extending the old tubing to meet the new one, and soldering the tubing together using copper slip couplings.

If the tubing doesn't line up, you can offset the lines as needed with pairs of 45-degree elbows. This will allow you to connect the water lines properly.

A water heater consists of several key components, including the flue pipe, cold water shutoff valve, and temperature and pressure relief valve. These components work together to ensure the safe and efficient operation of the water heater.

Here's a breakdown of some of the key parts you'll find in a water heater:

  • Flue pipe
  • Cold water shutoff valve
  • Draft diverter
  • Temperature and pressure relief valve
  • Overflow pipe
  • Hot water outlet
  • Anticorrosion Anode Rod
  • Dip tube
  • Elements
  • Insulation
  • Drain valve
  • Thermostat or control valve
  • Burner
  • Thermocouple
  • Gas supply valve

To ensure a secure connection, you can attach pipe assemblies to the hot water outlet and cold water inlet ports in the top of the tank. This involves soldering new copper adapters to 6-in. lengths of 3/4-in. copper and screwing the assemblies into place.

Installing Flex Lines on Plastic Nipples

Credit: youtube.com, How to install Compression Fittings on plastic tubing

Installing flex lines on plastic insulating nipples can be a bit tricky due to the rounded edge of these inserts.

You'll need to use a 3⁄4-in. metal coupling and nipple, which can be made of brass or galvanized material.

The pipe threads will seal the union, allowing for a secure connection.

This setup creates an alternate connection, making it easier to remove the tank for future maintenance.

The female end of a flex line will create a union on the nipple, ensuring a proper seal.

Heater Components

A water heater typically has several key components that work together to provide you with hot water. These components include the flue pipe, which carries exhaust gases outside, and the cold water shutoff valve, which allows you to turn off the water supply to the heater.

The draft diverter and temperature and pressure relief valve are also crucial components, helping to regulate the flow of gases and prevent excessive pressure buildup. An overflow pipe is also a must-have, directing excess water away from the heater.

Credit: youtube.com, Hydronics System Components

The hot water outlet, anticorrosion anode rod, and dip tube are all important parts of the water heater's inner workings. The elements and insulation help to heat the water efficiently, while the drain valve allows you to drain the tank and remove sediment buildup.

Here's a breakdown of the main components you'll find in a typical water heater:

  • Flue pipe
  • Cold water shutoff valve
  • Draft diverter
  • Temperature and pressure relief valve
  • Overflow pipe
  • Hot water outlet
  • Anticorrosion Anode Rod
  • Dip tube
  • Elements
  • Insulation
  • Drain valve
  • Thermostat or control valve
  • Burner
  • Thermocouple
  • Gas supply valve

It's worth noting that regular maintenance, such as draining the tank a few times a year, can help extend the life of your water heater.

Shut Off Gas

To shut off the gas supply, you'll want to turn the nearby shutoff valve a quarter turn. This should leave the handle at a right angle to the pipe.

The main water supply should also be shut off, and to do this, you'll need to locate the shut off valve and turn it a quarter turn. This will prevent any water from flowing into the system.

Credit: youtube.com, How to install a gas shut off valve.

Next, you'll need to drain the lines by opening a faucet on the lowest floor. This will allow any remaining water to escape.

To drain the water left in the tank, attach a garden hose to the drain valve. Be careful, as the water will be scalding hot.

The gas line should be disconnected at the nearby union with a pair of wrenches.

Inlet Pipe, Outlet Pipe, Dip Tube

The inlet pipe, outlet pipe, and dip tube are crucial components in your water heater system. They work together to ensure that hot and cold water flow properly.

The inlet pipe on the top of the tank sends cold water to the bottom of the tank through a dip tube. This keeps the cold water from cooling down the hot water.

Sometimes, plumbers might reverse the inlet and outlet pipes, which can lead to cold water entering the top of the tank instead of the bottom. This is often done for convenience, but it's essential to correct the situation by moving the dip tube to the outlet.

To attach new pipe assemblies, you'll need to solder copper adapters to 6-in. lengths of 3/4-in. copper. Then, screw the assemblies into the hot water outlet and cold water inlet ports in the top of the tank.

Here's a list of the components involved:

  • Inlet pipe
  • Outlet pipe
  • Dip tube

Relief Valve Attachment

Credit: youtube.com, How to Install a Water Pressure Reducing Valve | This Old House

Attaching the relief valve is a crucial step in the installation process.

First, wrap the threads of the new temperature and pressure relief valve with Teflon tape, making sure to apply three turns.

A pipe wrench is the right tool for the job, and you'll need it to screw the valve tightly into the tank.

Installing Your New Tank

Before you start installing your new tank, it's essential to call your local department of inspections to ask if you need a permit. This will ensure that your work meets local codes and regulations.

Plumbers typically charge $45 to $65 an hour for their services, and installation can take anywhere from 6 to 8 hours. This can add up to a total cost of $200 to $450, depending on the complexity of the job.

To attach the relief valve, you'll need to wrap the threads with Teflon tape and screw it tightly into the tank using a pipe wrench. Don't forget to attach a copper discharge pipe for proper installation.

Credit: youtube.com, Well Pressure Tank Installation | The Home Depot

You'll also need to attach pipe assemblies to the hot and cold water ports on the top of the tank. This involves soldering copper adapters to 6-in. lengths of 3/4-in. copper and screwing them into place.

In total, a residential water heater can cost anywhere from $150 to $400, plus the cost of installation. More expensive gas water heaters with special venting systems are available, but they're more difficult to install and may not be worth the extra cost.

Materials and Preparation

To connect your water heater, you'll need a few essential materials. The discharge pipe is a crucial component, as it allows excess water to escape during the heating process.

Here's a list of the necessary materials to get started:

  • Discharge pipe
  • Fittings
  • Pipe thread compound
  • Pressure relief valve
  • Solder
  • Venting pipe and connectors
  • Water and gas piping

To ensure a secure connection, don't forget to use pipe thread compound on the discharge pipe.

Materials Required

To set up your project, you'll need to gather the necessary materials. The discharge pipe is a crucial component, so make sure you have one on hand.

Closeup of black metal pipes covered in water drops and attached with nail
Credit: pexels.com, Closeup of black metal pipes covered in water drops and attached with nail

The fittings you'll need will depend on the specific design of your project, but they're essential for connecting the discharge pipe to other components.

Pipe thread compound is used to seal the connections between the discharge pipe and other fittings.

A pressure relief valve is also a must-have, as it helps prevent damage to your equipment by releasing excess pressure.

Solder is used to join the discharge pipe to other components, such as fittings and venting pipes.

You'll also need venting pipe and connectors to ensure safe and proper venting of gases.

In addition to these components, you'll need water and gas piping to complete your project.

Here's a list of the materials required:

  • Discharge pipe
  • Fittings
  • Pipe thread compound
  • Pressure relief valve
  • Solder
  • Venting pipe and connectors
  • Water and gas piping

Cut Off the Water Supply

Shut off the main water supply to prevent water from flowing to the water heater.

The shutoff valve is usually located near the water heater, and turning it a quarter turn will stop the water supply.

The handle should be at a right angle to the pipe when the water supply is off.

Open a faucet on the lowest floor to drain the lines and prevent water from building up.

The water will be under pressure, so be prepared for it to flow out quickly.

Connecting the Lines

Credit: youtube.com, Replacing the connection lines on a hot water heater

Some water heaters use plastic inserts to insulate the pipe nipple from the inside, but these inserts have a rounded edge that prohibits the flex-line internal gasket from sealing properly.

To create a proper seal, use a 3⁄4-in. (brass or galvanized) metal coupling and nipple to create an alternate connection. The pipe threads will seal the union.

If you're working with galvanized steel or plastic (CPVC) water supply pipes, be aware that galvanized steel pipes are difficult to replace. Remove the pipes back to the nearest tee to make the replacement process easier.

A good rule of thumb is to keep plastic pipe at least 6 in. away from the vent and tank to prevent potential heat buildup. This will help prevent damage to the pipes.

Flexible copper connectors are a great option for making connections, but be sure to check your local codes to see if they're allowed. If they are, take care not to pinch or kink them, as this can cause leaks.

Attach the Lines

Credit: youtube.com, Tapping Into the Main Line

Galvanized steel pipes can be a challenge to replace, so it's recommended to remove them back to the nearest tee and replace with copper.

Keep plastic pipe at least 6 inches away from the vent and tank to prevent heat buildup. Make a transition from plastic to copper with a special coupling available at CPVC stores.

Flexible copper connectors are easier to install than solid copper, but be careful not to pinch or kink them, as this can cause a leak.

You'll need to solder new copper adapters to 6-inch lengths of 3/4-inch copper and screw them into the hot and cold water ports in the top of the tank.

Short, plastic-lined nipples can be added to shield against galvanic corrosion, especially if you have hard water or if required by local codes.

If you're using a water heater with plastic inserts to insulate the pipe nipple, you may need to use a 3/4-inch metal coupling and nipple to create an alternate connection for the flex line. This will ensure a proper seal and allow for easy removal of the tank for future maintenance.

Look for Bubbles

Credit: youtube.com, Technician Hacks: Removing Air Bubbles from Fluid Lines

Look for bubbles at connections. A 50-50 mixture of dishwashing liquid and water is the perfect solution to check for leaks.

Brush the mixture over the joints to see if it bubbles. If it does, you have a leak that needs to be tightened or reconnected.

Tighten or reconnect the joints that leak. Make sure they're secure to prevent further leaks.

Call the plumbing inspector to check over your work. It's always a good idea to have a professional take a look.

Wipe the joints dry when finished. This will prevent water spots and keep your connections looking clean.

Frequently Asked Questions

Why can PEX be connected to water heater?

PEX can be connected to water heaters due to its ability to withstand extreme temperatures, from freezing to 200°F, making it a safe and reliable choice for hot water applications

What type of fittings for hot water heater?

For hot water heater connections, use copper, PEX, or CPVC fittings, avoiding iron and PVC. Be sure to solder pipes separately from the water heater to ensure safe and proper installation.

Tom Tate

Lead Writer

Tom Tate is a seasoned writer and editor, with years of experience creating compelling content for online audiences. He has a talent for distilling complex topics into clear and concise language that engages readers on a deep level. In addition to his writing skills, Tom is also an expert in digital marketing and web design.

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