Water Pipes Above Ground Design and Installation Guidelines

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Close-up of rusty metal panels and exposed industrial pipes in an urban area.
Credit: pexels.com, Close-up of rusty metal panels and exposed industrial pipes in an urban area.

When designing and installing water pipes above ground, it's essential to consider the type of pipe material. Galvanized steel pipes are a popular choice due to their durability and resistance to corrosion.

For above ground installations, pipes should be buried at least 12 inches below grade to prevent damage from freezing temperatures and animal burrowing. This depth also helps to protect the pipes from accidental digging or excavation.

Pipe supports are crucial to ensure the pipes remain stable and secure. According to industry standards, pipe supports should be spaced no more than 10 feet apart to prevent sagging and stress on the pipes.

Proper installation of pipe fittings is also vital to prevent leaks and ensure a secure connection. Fittings should be tightened in the correct sequence to avoid over-tightening or stripping the threads.

Design and Installation

When designing above ground water pipes, temperature is a crucial factor to consider. Temperature can cause the pipes to expand and contract, which can lead to damage or leaks.

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To mitigate this, you should allow for movement due to expansion and contraction in the pipe clamps, especially for solvent-cement jointed pipe. Rubber-ring jointed pipe, on the other hand, should have fixed supports behind each pipe socket.

Here are some key factors to consider when designing and installing above ground water pipes:

  • Temperature
  • Chemical exposure
  • Ultraviolet radiation
  • Potential mechanical impact or loading
  • Internal Pressure

These factors can influence the behavior and design of above ground PE piping systems, so it's essential to take them into account.

Design Criteria

When designing above ground PE piping systems, it's essential to consider various conditions that can influence their behavior. Temperature is a significant factor, as it can affect the material's flexibility and durability.

High temperatures can cause PE pipes to become brittle and prone to cracking, while low temperatures can make them more rigid and susceptible to damage. Chemical exposure is another critical consideration, as certain chemicals can degrade the PE material over time.

Ultraviolet radiation can also have a detrimental effect on PE pipes, causing them to degrade and become brittle. Potential mechanical impact or loading is a significant concern, as it can cause pipes to crack or break.

Internal pressure is another critical design consideration, as it can affect the pipe's ability to withstand external forces. To ensure the longevity and safety of above ground PE piping systems, designers must carefully evaluate these factors and design accordingly.

Placement of Supports

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When designing the placement of supports for a PVC pipeline, careful consideration should be given to the layout of piping and its support system. This ensures that thermal and other movements do not induce significant bending moments at rigid connections to fixed equipment or at bends or tees.

Thermal expansion and contraction have to be taken into account, even for non-pressure lines. This means that the layout should allow for movement due to expansion and contraction.

For solvent-cement jointed pipe, any expansion coupling must be securely clamped with a fixed support. Other pipe clamps should allow for movement due to expansion and contraction.

Rubber-ring jointed pipe should have fixed supports behind each pipe socket. This is a crucial design consideration to prevent damage to the pipe.

Here are some key considerations for the placement of supports:

By considering these factors and design requirements, you can ensure that your PVC pipeline is safely and effectively supported during installation.

Expansion Joints

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Expansion Joints are a crucial aspect of above-ground PE piping systems. They help control the potential movement associated with temperature fluctuations.

The coefficient of linear expansion for unrestrained PE pipe is approximately ten times that of metal or concrete. This means large changes in the length of unrestrained PE piping may occur due to temperature fluctuations.

Expansion Joints are necessary to account for this movement. For above-ground installations with solvent cement joints, provision should be made in the pipeline for expansion and contraction.

To determine the frequency of Expansion Joints, consider the length of the pipeline. A rubber ring joint should be installed at least every 12 m to allow for movement within the pipeline.

The stresses imposed by contraction or expansion of a PE piping system are usually on an order of 5% to 10% of those encountered with rigid piping materials. This implies that the means of restraint required to control this movement potential is often less elaborate or expensive.

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Pipe Performance

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Pipe performance is crucial for efficient water supply.

Most above-ground pipes are made of PVC, which is durable and resistant to corrosion.

A 1-inch PVC pipe can handle up to 1.2 gallons per minute (gpm) of water flow.

In a residential setting, a typical household uses around 80 to 100 gpm, so multiple pipes are often needed to meet demand.

Pipe size and material can affect water pressure, with larger pipes generally providing better pressure.

A 1.5-inch PVC pipe, for example, can handle up to 2.5 gpm, making it a good option for high-demand areas.

Pipe Protection

If you're installing PVC pipes above ground, it's essential to consider protection from the elements.

Solar degradation can affect PVC pipes, causing them to discolour and lose impact strength when exposed to direct sunlight.

Painting the exterior with a white or light-coloured water-based paint can help prevent this issue.

This simple solution can make a big difference in the long run, especially if the pipes will be exposed to continuous direct sunlight.

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Pipe Changes and Fittings

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Above-ground water systems require specific types of pipe and fittings to ensure proper installation and function.

The pipe used in above-ground systems is made of high-density polyethylene (HDPE) and is usually rated at 160 pounds per square inch (psi).

Flexible above-ground pasture pipe can withstand being driven over by lighter vehicles.

Some producers even allow water to freeze in these pipes, although this isn't necessarily recommended.

Pipe size can vary depending on application, with 1-inch, 1 ¼-inch, 1 ½-inch, and 2-inch pipe being popular in the region.

Compression fittings are generally rated at 200 psi and have large, threaded collars designed for hand installation.

It's essential to pay attention to the type of pipe purchased and design the system components accordingly.

Pipe can be manufactured to either inside or outside diameter tolerances, and it's crucial to know which type has been ordered to ensure correct couplers are purchased.

Price differentials for inside vs. outside-tolerance pipes can be significant, as can the price of inside vs. outside tolerance compression fittings.

Ask your supplier these questions before making a purchase to avoid potential installation difficulties.

Frequently Asked Questions

What is the best pipe for above ground irrigation?

For above ground irrigation, PVC pipes are a popular choice due to their versatility and durability. They offer a reliable and long-lasting solution for residential and commercial irrigation systems.

Can PEX pipe be used above ground?

PEX pipe is not recommended for above-ground use due to UV exposure concerns. Consider alternative materials for outdoor applications

Roger Molenaar

Senior Writer

Roger Molenaar is a writer who loves to explore the world and write about his experiences. He has been traveling for years, having visited over 50 countries around the globe. His passion for learning about different cultures and meeting new people is evident in his writing, which often features insights into local customs and traditions.

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